Word of mouth

Interesting thing happened today! We were meeting with our financial adviser, and he mentioned that he has been getting a LOT of comments (good ones :-) about the pen that I gave him a while back - a Classic American made with cocobolo. As a result, he is thinking of commissioning me to make some pens. I am not sure whether they will be going to family members, or co-workers, or someone else entirely, but it is a good day when you can

a) Get compliments about something you have made, and
b) possibly get a commission to make more!

Just thought I needed to make a note of a day like this. I do not want to take these types of events for granted.

Some good, some bad...the usual.

Last night I started turning again, for the first time in a while. First, the "not so good":

I am still getting tubes stuck in the blanks when I prepare pens. Not often, but occasionally. This time it happened with a Tigre Caspi pen that I am trying to make. Getting the tube stuck in one blank of the two is okay, since some of the wood needs to be parted off anyway. However, I got it stuck in both ends...which means that I either have to use solvent to dissolve the glue and start over, or glue a piece of tube in the other end of the blank and try to salvage it. Not sure which way I will go with it.

Also, cleaning the headstock and the morse taper, while helpful, did not solve the issue. The chuck still comes off of the morse taper when I try to turn, and it is getting very annoying. I may bring the taper and the chuck to the Woodturner's Club meeting tonight. Maybe it is defective...if I do not solve it tonight, I will bring it Thursday or Saturday to Woodcraft and ask Kurt to take a look.

Now, the good:

The new Spindlemaster tool that I bought last week is fantastic. It basically acts like a skew chisel, in terms of getting close, smooth cuts, but it does not have the same risk of tearout! I am not entirely sure of the best way to sharpen it. I used my diamondstone, since it is a flat tool, but I am not sure if it should be done on the grinder instead.

I also made a good bloodwood Classic American pen, as part of pen/magnifier and pen/letter opener sets I am making. This offsets the cocobolo pen that I tried to make, where a chunk of the wood sheared off when I was using the parting tool. I had to basically lose the wood on that one, and I kept the tubes for future use.

Shakey Le Tree on display

This morning, I visited Nuance, the store where Shakey Le Tree pens are now on sale. The display looks great - the pens are nicely laid out behind a glass case:



Close-up of the card at the top of the display:



Close-up of one of the pens on display:



I was really happy with the display...if they do not sell, it will not be because of a lack of effort.

I made another nice one tonight - a Cocobolo Classic American pen. I think I will be working with Cocobolo for a while...I have some great pieces that are only really good for pens (and maybe jewelry, if I can figure out how to make it), and it would be a shame not to use them. Cocobolo also always comes out unique.

I also made a mistake on a pen tonight...I was making an Olivewood Broker pen, and I got some tearout and had to start over. I lost the wood, but kept the tube, so I should be able to make another Broker pen with another piece of Olivewood.

I got back my sharpened roughing gouge on Sunday, and used it tonight for the first time. What a difference! I learned a bit about sharpening, too. The angle of the sharpening wheel changes as the tool gets sharpened multiple times, as the sharpener actually shortens the tool. So, even though I had set up the right angle for the sharpening wheel when I first set it up, I needed to change it occasionally, and I had not done that. Also, I was told that I needed to sharpen longer on the sides of the tool than I had been. I will see if I can do that successfully.

Shakey Le Tree...at a store near you?

Big news! I went to a store downtown, a store that sells very cool crafty type items, and spoke with the owner (Evelyn) about possibly selling pens there on consignment. She seemed very much into the idea, and has been thinking of having more stock around that could be aimed towards "gifts for men". She thinks that the Classic American (and maybe Wall Street) pens would fit the bill for that. She also seemed to think that the slimline and broker pens would be good for "gifts for women", which gives me a bit of a reason for making more slimline pens.

She seemed to think that my getting $35+ per pen was not unreasonable (I told her $35-40 and up, based on the price of materials used to make the pen), as it would allow her a markup of 30% and would still keep the price point where she wants it.

One thing she mentioned was that I would need boxes, so I looked up boxes on the net and found some nice metal boxes that should work. I had to order them in a block of 24, so I hope that this whole thing really works!

I am nervous and excited about the prospect of actually selling the pens...it could allow this hobby to start paying for itself in terms of materials. This could allow me to start doing wine stoppers and pepper mills and such without being that much out of pocket. And what is the worst that could happen? They do not sell, and I have that much more stock to sell elsewhere. I am researching what kind of legal agreement I should put together to sign so that both parties know what is expected of them.

In other news...yesterday I received the kit for a pen I am making for my uncle. Along with the kit, I ordered an extra set of tubes, so that I can try to turn a couple of different types of wood and see what looks best. The kit costs $40, so I want to make sure that the turning comes out great before I assemble the pen.

Last night we went to Woodcraft, and I found a neat piece of Maple Burl that I could use for ornaments or winestoppers or...pen blanks. I am going to turn a piece of the maple burl AND a piece of cocobolo for the emperor pen, and see which comes out best.

So...a bit of financial outlay this week:
$70.95 for the Emperor Pen Kit
$17 for the Maple Burl
$11 for a kit to make a pepper mill at some point
$48 for the boxes
Total: $146.95

A trip to Wall Street to see a broker

My goodness, I seem to be making a lot of financial-related pen types! I made my first two Wall Street pens a couple of days ago, one of cocobolo and one of pink ivory. I think they came out pretty well, even though they seem small to me. I do have large hands, though, and others have said that they like them:



The strange thing about these type of pens is that they are mostly the kit. For most of the other pens I have made, the wood (or acrylic) takes up the large majority of the length of the pen. With the Wall Street pens, the kit takes up about half of the length, which makes for a much different look.

I also made a cocobolo broker pen, which came out okay, and a maple burl (undyed, this time) Classic American pen. I was also making a Bocote twist pen, but the wood split on me, so I will make a chrome twist pen with bloodwood instead.

Here is the maple burl pen:

Winestoppers, more pen commissions, and ornaments

Well, I have started to attempt winestoppers, and I am quickly realizing that it is going to be like the pens all over again - I need to obtain the relevant knowledge, and to learn all of the tricks.

First, I learned that in addition to the "starter's kit" for the winestoppers, I needed a Morse taper and a chuck. The taper goes into the headstock of the lathe (where the pen mandrel went), and the chuck is supposed to go over the taper, and stay there. The problem is that the chuck won't do that - it keeps coming off. I need to figure that out.

Meanwhile, I am back to pens for a bit. I have been commissioned for several pens by some co-workers. I am making a bloodwood click pencil, a cocobolo fountain pen, a cocobolo Classic American pen, and a bloodwood fountain pen. I also need to order some combination pen/pencils, as I have been asked to make one of those as well. I will hopefully have them all done by the time I next go into the office. I turned and sanded and polished the first three pens yesterday, but just in case the assembly of the pens does not turn out well, I wanted to enjoy how the pieces came out on the lathe. :-)

Yesterday (Saturday) was the day when I went to see a demo of the ornament making process that got me into woodturning in the first place. Of course, at the time I took that original class, I knew nothing about woodturning at all, and was not really able to remember all that much of it by the time I had the tools to do it. So, I had been waiting for this demo for a long time. This time, I took some notes and also was able to retain a lot more of what I saw and heard. I also was able to apply some of the principles that I learned to my pen-making later that day.

In addition to the bloodwood fountain pen, I am also making a couple of olivewood click pens that, if they turn out well, could be part of a holiday present.

Last night, while I was making my pens here, my wife was at a chorus event and was then at a potluck dinner with a Yankee Swap. Her gift was the cocobolo Classic American pen that I made a while ago, that came out almost orangeish. It was well received.

My wife and I have been making our holiday wish lists, and there is going to be a lot of woodturning related stuff on mine. It is a win-win situation: I might get some useful stuff to use in woodturning, and for once, I am going to be pretty easy to shop for. :-)

Broker Pens, Purpleheart, Cocobolo and other stories

I feel like Rudyard Kipling, with a post title like that, but I cannot write like him, so I will stick to my own style :-)

The broker pens are done! The holly one will probably not be part of the set, but I have ten others that are completed. I learned a lot during the process. In particular, the sanding technique that I learned from the web site I mentioned in an earlier post has worked out REALLY well. I have also learned, through trial and error, how to better use the skew chisel so that I do not get tearout. For posterity, the full cast of characters:



Final tally: 3 cocobolo (1 very striking, 2 pretty cool), 2 Lignum Vitae (1 with the new sanding technique), and one each of: Bloodwood, Osage Orange (mistakenly called Orangeheart in an earlier post), Bubinga, Pink Ivory, and Bocote.

This morning there was an 'event' at Woodcraft, and there was 10% off of everything in the store (20% off of wood!). So, we went down there (we had also gotten a coupon for a free bag of odds and ends from the store) and, well, spent money again. Most of the money was spent on wood (a BEAUTIFUL piece of Cocobolo, two nice pieces of Bloodwood, and a large piece of Honey Mesquite - something that looks like Mahogany and has a cool grain to it.). Some of the money was spent on a chuck for the lathe. It turns out that the wine stopper starter kit does not include a chuck and a Morse Taper (I'll explain what that is as soon as I have used it successfully), but both are needed for working on the wine stoppers (and can be used for other projects like pepper mills and such).

All told, I spent $92.50 on materials which would normally cost $111.63:

Totals:
Out of pocket $242.47, Total: $341.56

All is not lost, though, as I really think that my pen-making skills are improving. I finally made the Olivewood Slimline pen that I cut and drilled ages ago, and it came out pretty well:



I also finally turned the wood from the Purpleheart Click pen that I cut and drilled a while back. Like other efforts with purpleheart, however, the wood is kind of gray-brown after being turned. This time, instead of going forward with the pen, I am going to let the turned pieces sit for a while and see if oxidation helps to restore the purple colour. If not, I am going to return all of my purpleheart blanks, including a large piece that I was hoping to use for a lamp at some point. It just does not seem worth the effort to turn purpleheart, unless I figure something out that is currently eluding me.

After coming back from Woodcraft and turning the Olivewood pen, I cut and drilled four blanks for click pens from the cocobolo that I bought this morning. I have quite a bit of cocobolo already, but this piece is especially cool, both in its reddish colour and its grain. Two people came up to me in the store and said that they had each seen someone different almost buy the piece that I was buying, and one person said that they were thinking of buying it themselves. When you see a piece like this, you just have to get it.

One of the blanks did not make it past the drilling stage, but I drilled and glued the other three, and this afternoon I turned and sanded and polished it, and I think it is one of my best ever:



I could not decide which picture did it justice (neither one does, really), so I included both. It took a lot of effort to line up the grain, since the bottom of the click pen screws into the top half. With a Classic American pen, you can just line up the grain and push the two halves together, but with a click pen you have to screw it in just right if you are making a pen where there is visible grain. A cool part of this too was that the black parts of the pen were not visible until I had turned it. The outside of the wood looked completely different!

As a last picture, here are two Cocobolo bullet-tip pens. One of them I have had for a while, but the other one I finally finished gluing together recently:



The red hue of the Cocobolo is set off nicely by the silver of the bullet-tip kit.

Broker Pen Progress

Much has happened since the last post - I have not really been keeping up. Unrelated to pens, I have golfed for the first time and blown the shofar at Rosh Hashanah services (not for the first time, but every time is different). I was struck, as I am every year, at how much the Jewish services revolve around the idea of peace. If only all religions did that (I know that Jews are not the ONLY ones, by any means), can you just imagine what the world could be like?

The broker pen commission has continued, with mixed but mostly positive results. I finally made one from the beautiful piece of cocobolo that I was working from (unsuccessfully up until now). I also made one from holly, which came out fine but was a bit disappointing as to colour (kind of a dull white, and it had a knot which does not really add). My latest attempt was with pink ivory, trying to recapture the magic shade of deep pink that my Classic American pen achieved. Alas, this piece of pink ivory came out well but was not as bright.

I showed the group of existing broker pens to my sister, who liked them all except for the holly and the lignum vitae. I was not too surprised about the holly, but I thought that she would have liked the lignum vitae. So, the list of "commissioned" pens is as follows: Orangeheart, Pink Ivory, Cocobolo, Bocote, Bubinga (one that I made a while back). I am looking to make a bloodwood one and then make a couple more of cocobolo. I *may* try one of purpleheart or padauk. Somehow I need to come up with 10 pens that are different from one another.

Next up: What's going on with the budget? We KNOW there have been other visits to Woodcraft...

Hughie, Dewey, and Gluey

Well, the first two broker pens are done, and they came out really well! I turned an orangeheart pen first, to see what it would look like, and it looks pretty cool.


Then I turned a lignum vitae pen, and that came out well too.
All this after turning a pink ivory CA pen that is one of the best I have done in a long time.

I was on a roll!

Then...I started trying to turn the other broker pens. Four in a row have either had the wood split or had the glue come undone between the tube and the blank. I would turn the blanks down, and start to sand them, and would feel that the tube was turning without the wood spinning with it. In a couple of cases, I got to the point where I was about to put the pen together, and the tube would slide a bit.

Luckily, I have noticed, in all cases, BEFORE using the pen kits. The pen kits are the most expensive parts of the process, and it is important to not waste one if it is avoidable. In all of the cases mentioned above, I just cut the wood off of the tube, and sanded most of the glue off of the tube so that it could be re-glued into another blank.

Tonight, I added some glue to the glued-in blanks that I already had made, and I also cut and drilled and glued a few more (one bloodwood, one holly, and three cocobolo that could come out really sharp). THIS time, I used a lot more glue. I am used to having to be very careful about using too much glue because the tube would get stuck in the blanks. This does not seem to be an issue with the broker pens. The tubes are just a bit smaller in relation to the holes that get drilled.

Side note: I canNOT see the appeal in sniffing glue. My eyes get very irritated just having the glue open and nearby for more than a minute or two, even when the garage door is open.

Learning, always learning...

Well, last night was a very mixed bag. For everything that went right, I had to learn something from something that went wrong. It started with working on a Tulipwood Classic American pen. The pen itself came out pretty well, but even though I paid particular attention to getting the wood flush with the bushings, the end result was not flush with the kit on the upper barrel. I think (I will have to confirm this later) that the bushings themselves have gotten sanded down a bit, so making the wood flush with the bushings will make it slightly below where it should be for the finished product. I have no problem getting a new set of bushings if that is the case. If that is NOT the case, I have no clue what is going on.

While putting together the CA pen, I learned how (for the first time) to use the file that I bought recently. The fit between the upper and lower barrels was very tight (and it is supposed to be fairly loose). The recommended way to handle this is to file down the inside of the upper barrel. I had never done this before, but it worked pretty well when I did it for the first time.

Then I went to work on a Tulipwood click pen. This one was one that I was trying to resurrect, as the tube had gotten stuck in the blank during the gluing process. So, I cut off the tube part that was outside the blank, and glued it into the other side. This seemed to work fine, until the part where I was assembling the pen. I made the bad decision to use the "short tube" part as the part of the upper barrel that was nearest the center. When I pressed a part of the kit into this end of the tube, the short piece of tube came unglued. So, I tried to reglue the tube into the upper barrel, and then press the pen together, and the wood split. So, 1 for 2 so far, for those counting at home.

The tiebreaker would be a cocobolo slimline pen. This pen worked fine all the way to the last part of putting the pen together. At that point (as had happened with an olivewood slimline pen a while back), the glue holding the upper tube inside the upper barrel came loose, and the tube came out. I decided to use the thin fast-acting glue to put the tube back into the barrel, and the tube got stuck halfway in. So, I have a ridiculous-looking approximation of a slimline pen.

1 for 3 on the night, and even the 1 had issues. Hopefully I will be able to come up with some quality work soon.

Working with Tulipwood

Tonight (and last night) I have been gluing and trimming the pens that I have going, i.e. 2 tulipwood click pens, 2 tulipwood CA pens, and one cocobolo slimline pen. Tulipwood seems to be a very hard wood - the barrel trimmer has a tough time with it. At the same time, it seems to act like cocobolo when I try to glue a tube into it, i.e. getting the tube stuck. One of the tubes got stuck, and I used the band saw to cut the tube and re-glue it into the other end, but I am not convinced that it will come out correctly, since I think it will make the resulting blank too long. Maybe, if I am careful, I can salvage it.

I still have not turned the tulipwood on the lathe, but it looks like it COULD come out very nicely. I will probably make one or more of the pens this weekend.

Sharp tools make all the difference

Tonight, before turning the cocobolo ballpoint twist pen (which came out very well), I sharpened the roughing gouge on the wheel and then sharpened my skew chisel on the diamond stone for the first time. What a difference! Using the skew chisel on the cocobolo was amazing. It cut so easily and so smoothly...I think it is more than ever my favourite tool.

Here is the pen I made tonight:



Another first-time experience: I had heard that when you drill out a pen blank, you should put a block of wood under the blank so that the blank does not split as the drill bit comes out the bottom. I had never run into this issue, so I did not think much of it...until tonight. I was drilling out the bloodwood blank that I had cut earlier in the evening, and the blank split because I drilled it too fast and there was no piece of wood under the blank.

Of course, now that I have a band saw, it was a matter of about 5 minutes before I had another bloodwood blank to drill. This one I drilled much more slowly, and it worked a lot better. I still (full disclosure) did not put a piece of wood under the blank, but I think that the slow drilling helped a lot. If there is a need to drill quickly, I should put the block of wood under the blank, I guess.

I decided to try the bullet tip pen again. I have tried two of them, and they both came out well in their own way. Hopefully the third one will come out VERY well. I will be using cocobolo for it.

Three successes!

Last night I made my first fountain pen! Made from padauk, it came out really well (I am using the picture of the open pen as the background to my title at the top of the blog):


I also made an Olivewood click pencil. This one looks a lot like the Olivewood click pen that I made a while back, but unlike that one, this one actually works. Some nice grain in this one, even though my photography does not do it justice:

Here is the Classic American click pen that I made over the weekend. It looks a lot like the other Classic American pens (the ones that twist), but on this one you press the top to get the point of the pen out:


The interesting thing about that one is that I used the new reddish piece of cocobolo for it, and yet it came out brown (with interesting grain, but still...). Just goes to show that you can never really tell what the inside of a piece of wood is going to be like, in terms of colour. You can tell what the grain will be like, but that is it.

Catching up on the week

I was in Toronto last Tuesday and Wednesday, and not feeling well on Thursday, so I did not really get to do anything related to pen turning until the weekend.

Friday I sharpened the barrel trimmer on the diamond stone, and that worked pretty well. No more tearout (so far) from the barrel trimming.

Saturday, I went to a demo on dust collection at the Woodcraft store. Most of the discussion revolved around how to do dust collection efficiently in woodshops that are considerably larger than mine, but it was interesting nonetheless. I DID learn that what I am doing in my shop (wearing a respirator, using the shopvac to clean up) is basically what I should be doing, based on the machines I am using and the layout of the shop. That was a relief - I want to stay safe (no wood dust in the lungs and such), but I did not want to shell out for a dust collection system at this point.

After the demo, I hung around the store for a bit, and bought some reddish Cocobolo wood. I found out that you can get smaller pieces of the various wood types, instead of having to buy the entire piece that the store has along the wall. As long as you leave them at least 4 feet of wood, you can take a smaller piece. This is great - it will enable me to try different woods for my pens without making major purchases.

On the way out, I got into a discussion (not the first time) about purpleheart with the people on the staff. They seem to think that once purpleheart turns brown, it cannot turn back to purple. This is contrary to my own experience, so basically I am convinced that no one knows what to do to make sure that the finished product comes out purple.

I worked on a few different pens yesterday and today:
1. A cocobolo Classic American click pen - I cut and drilled and glued this one yesterday, and made it this morning. It looks like the other Classic American style pens, but drilling and turning it is a lot different because the tubes for the two halves of the blanks are actually different sizes. Instead of twisting, the pen clicks. It came out pretty well, and my wife says that she may prefer this style to the Classic American twist pen.
2. A padauk Classic American fountain pen - I cut and drilled and glued this one yesterday, and trimmed the barrel today. I will probably make the pen tomorrow night when my wife is at her choral group practice. This was made from a blank that my wife said looks almost like a sunset (padauk is basically orange).
3. An olivewood click pencil - the counterpart to the olivewood click pen that I made (the one that looked fine but was inoperable because I messed with it). This one had already been drilled and glued. I just trimmed the barrel, and I may work on making that one tomorrow night too.
4. A cocobolo click pen - This one I cut and drilled, but I am not going to glue it yet. I was advised by my guru at Woodcraft to drill cocbolo twice if the tube is a tight fit the first time. Let the wood dry out and shrink, and then drill it again. So, I will drill it again tomorrow night, and then glue it to work on later.

My brother told me that his co-workers really like the pens, and that they may want some for themselves. Not holding my breath, but that would be pretty cool. I gave him the two online sites that I use for kits, and figure that they can pick one out if they want, as long as they understand that the price goes up a bit if it is not a kit that I have already or can get in bulk.