Projects in the queue

  • 8-ball tournaments
  • Custom Pool Cue

Saturday, June 13, 2009

Turning Lessons!

Well, once again, much time has passed since I last posted here. The main event that happened was my birthday present from my wife. She found someone in Maine who does one-on-one woodturning lessons. So, the first weekend in June (about a month after my birthday, but I had to wait until both the teacher and I had availability) we headed for Stonington, Maine - a picturesque (at least in summer) fishing village that is home to a lot of artists.

The teacher's name is Joaz Hill of ShapeShifter Woodturning (http://woodturning.maine-web.com/shapeshifter/index.html), and I had a great time learning from him. He has been teaching turning for about three years, and I am the first student who wanted to just learn boxes and pepper mills. Most of his other students have wanted to learn how to turn bowls and such.

I wanted to get an in-depth understanding of what tools to use to make boxes and pepper mills. I had watched a DVD on making boxes, but the turner on the DVD did not spend much time on the basics (what tools he was using, what speeds he was turning at, that sort of thing). And, of course, I had taken a class in pepper mill making, but that was a while ago and I never really got a sense of what I would need in order to start making them at home.

With Joaz, we used the tools that I already had, to the extent that they could be used in the project at hand. He showed me how to sharpen each tool, and I was able to practice that until I had a bit of confidence with it. Until now, the only tool I felt comfortable sharpening was the roughing gouge (well, and any tool that could just be honed). What I mainly found out was that, while I had a good set of tools, they are (mostly) not hefty enough to handle the end-grain work and hollowing that boxes need. I now have a list of tools to get, which is not really a bad thing :-)

We made a small box on the first day (Friday) and then started on a larger one. That one we finished on Saturday morning, and we spent the rest of Saturday making a pepper mill.

One aspect of turning the boxes and such caught me by surprise. The lathe we were using was a nice full-size Powermatic lathe that had variable speed. That means that you could run it at any speed from 0 to about (guessing here - we always stayed on the low end) 4000 RPM just by adjusting a knob. We spent just about all of our time in the 150-350 RPM range, and that seemed to be the right speed for what we were doing.

Here is the problem (issue?): My Rikon mini-lathe, while it is big enough to handle the size of the boxes and pepper mills that I would be making, has 5 speeds - the lowest of which is 430 RPM. So, I would have to do all of the box-making and such at a speed that is higher than what I was comfortable working with. I am willing to try to do this, but I have also been looking into getting a mini lathe that does variable speed and starts at a low enough speed to be useful.

I posted a question on www.woodcentral.com (recommended by Joaz - it seems like the people there are very friendly and very helpful) about variable-speed mini lathes, and got two recommendations. The first (and slightly more recommended, though not by much) is a Delta 46-460, which from all accounts seems like a pretty cool machine. The problem is that it is so new that it is not available in a lot of areas. I do not really want to buy something like that without at least getting a firsthand look at it. The second lathe is a Jet 1220VS, which gets high marks from those who use it.

Of course, just as I was figuring out how best to get one of these and sell my existing lathe, someone posted that they have no problem drilling holes and turning at the speeds that my Rikon uses. So, I guess the best thing to do would be to try the Rikon out first, and see if it is feasible now that I (sort of) know what I am doing.

If I am going to turn boxes, I need certain tools though. The next decision to make is where to get those tools from. Joaz recommends Packard Woodworks, and also has used Craft Supplies USA (which I have also used for pen-related stuff). I would have to know exactly what to get, but you can often get free shipping if you buy several tools at once, or at least a discount. I could also go to Woodcraft, especially if I have a discount there. I would have to make sure that they are not marking things up, though.

Next Up: Thursday Night's All Right For Turning