Tales of pepper mills and such

I realize that it has been a while since I have posted (Amazingly, there is someone out there reading this who cared enough to email me and tell me to post more! :-)), but the truth is that I have not done much turning in the last couple of months. I have made a couple of pens that came out okay but not great, and learned how NOT to remove glue from the black parts of a pen kit, and I have also attempted a pepper mill for the first time.

First, the pen related issue: When assembling a pen that I made recently, I got some glue on the outside of the black cap that was part of the pen kit. The cap seemed to be made of some sort of plastic, and I was not sure how to remove the glue from it. I thought of using a glue solvent, but I was not sure what that would do to the wood, or to the glue that I MEANT to use on the cap of the pen.

So, I hit on the idea of sanding the glue off. Using a bit of 150 grit sandpaper, I rubbed lightly on the spot...thereby rubbing off the black and revealing the copper-coloured piece underneath! The black on the cap was only on the surface, and now the pen looked horrible. (black cap with a streak of copper scratched into it) I decided to sand the entire cap, to see if maybe the look could be improved by having a pen with a copper cap, but the result was not anything I could sell. I will have to use the solvent after all in order to remove the cap and put on another one if I want to try and sell it. A true bummer, as the wood came out amazingly well.

So, on to the pepper mills. I bought a Nova chuck to hold larger items (winestoppers, pepper mills, bowls when/if I get to them). At first, I was a bit perplexed, because the chuck can only hold items with a diameter of 2 inches or so, and the piece of wood that I was starting with (a standard piece available at Woodcraft) was 3" by 3". The chuck could not even hold it. I knew I was missing a piece of the puzzle, but I was not sure what it was.

it turns out that, in order to use the chuck on large pieces, you need to turn a tenon at one end of the piece that is smaller than the chuck jaws. Then the jaws grab on to the tenon, and you can work the rest of the piece. So, I needed to turn the whole piece between centers to get it rounded, and then turn a tenon at one end. I did this, and it seemed to go okay, at least to start. I got a rounded piece that fit in the tenon and was being held by the chuck.

Next up....drilling into endgrain, using Forstner bits.

Deficit spending

As I deposited the check from my latest sale yesterday, I was in a dangerous mood going into Woodcraft tonight. I knew that I did not need any wood (did not keep me from looking, though), and I thought I would buy some more opener and magnifier kits. The irony of the evening was evident in the fact that I did not want to pay more for the kits (they seem to have gone up about $2 each!), and so I ended up in a conversation with one of the many friendly salesfolk about buying a chuck for the lathe. The chuck would be my first step away from just doing spindle/mandrel work (like pens, ornaments, and such) towards things like pepper mills and (eventually) bowls. The pepper mill was my stated reason for wanting the chuck, as my wife has been wanting a pepper mill and I said a while back that I would make one for her. I think, though, once I start working with the chuck, I may find all kinds of projects for it.

The salesman (he is more of a woodturner that happens to work at the store - calling him a salesman does not do him justice, though he is quite good at selling) helped me to put together the chuck, too, which means that I would not be sitting at home thinking that I was putting it together incorrectly to start with. Why is this relevant?

Well, one of the reasons I went to Woodcraft tonight was to exchange my adjustable mandrel. It got stuck easily, and I could not get it to adjust at all. It turns out that they ship the adjustable mandrel with a small (but important!) part placed on the mandrel BACKWARDS. There is no documentation accompanying the mandrel, so unless you KNOW that it is backwards, you adjust and tighten the mandrel in such a way that it never becomes unstuck. Yet another time when I was thinking that I must have been doing some beginner idiot thing, when all along it was an easy mistake to make. Luckily, I was able to exchange it out for a new one, and Chris (the salesman) showed me how to put it together correctly.

Why they put it together backwards in the box, without any docs, just baffles me.

Chris also showed me how to keep from having pieces of wood fly off when using the parting tool (which is what happened with the dyed orange pen I tried to make recently). He suggested using the point of the skew to dig into the point where the parting would take place, as a guide for the parting tool and to keep the parting from tearing along the grain when you do not want it to. I also found out tonight that I have been sharpening my parting tool a bit incorrectly, but it can be corrected with diligence.

Started three pens and a magnifier and a letter opener last night. Tigre Caspi for one of the pens, and the magnifier and opener. Pink ivory on chrome for one pen, and a reddish cocobolo on chrome for the last one.

Not much to show, so much to tell!

Where to begin? There is so much going on. I guess I will just reflect in the order that things occur to me:

1. I now have the domain shakeyletree.com registered! When several of my email addresses stopped working due to the interruption of swordmoon.com, I decided to take the plunge and register shakeyletree.com as a site to host my emails and pictures of my finished products from the lathe (and maybe some links too). If you would like to send me an email related to woodturning, you can send it to woodturner at shakeyletree dot com.

2. Partly because I have not been getting email for a while, and partly because I just think it is a cool store, I stopped in to Nuance today, to find out that the pen-and-letter-opener set that I made out of Tigre Caspi sold ten days ago! This is now my second sale through the store...and was such a wonderful, unexpected surprise!

3. Work on the lathe has been uneven - I was recently working on a dyed (orange) Classic American pen that I think could have come out pretty well, but a chunk of it sheared off just before the sanding step. I also noticed that the dyed woods smell a bit like acrylic, which means that I should probably wait for a cool day when I can open the garage door before I work on them again. However, I did make a beautiful magnifier using cocobolo:



Not only did the grain and colour of the wood come out really nicely (due to the wood, really, not to anything I did), but I tried something new. It is kind of hard to tell in these pictures, but I added lines near each end of the wood, as a bit of decoration. They came out even better than I had hoped.

Here is another picture, just concentrating on the stem:



Again, kind of hard to tell, but you can see them a bit. I actually made the lines using a beading tool...I have not yet made any beads with the tool, but as I was playing around with it, I found that it made nice parallel lines in the wood, much like I have heard that wire burning would do.

After it cools off, weatherwise, I hope to work more on pens and such and maybe get a chuck to make some stoppers or a pepper mill or something.

Word of mouth

Interesting thing happened today! We were meeting with our financial adviser, and he mentioned that he has been getting a LOT of comments (good ones :-) about the pen that I gave him a while back - a Classic American made with cocobolo. As a result, he is thinking of commissioning me to make some pens. I am not sure whether they will be going to family members, or co-workers, or someone else entirely, but it is a good day when you can

a) Get compliments about something you have made, and
b) possibly get a commission to make more!

Just thought I needed to make a note of a day like this. I do not want to take these types of events for granted.

Red Letter Day!

After a phenomenal trip through Canada (Ottawa, Toronto, Edmonton, Vancouver, Jasper, and back to Toronto and Ottawa and home), I have been trying to get back into the routine of things. Our summer of events is by no means over, but for a bit the weeks will assume something close to normalcy.

Today I received an email from Evelyn, whose store (Nuance) has my pens for sale. For the first time since she started stocking them, she sold one! I have actually sold a pen in a retail environment! It was a Double Twist Bloodwood pen, with a chrome kit. I will actually get a check for my pen at the end of this month!

I have been talking with Evelyn about perhaps putting together matching pen and letter opener kits. Inspired by today's events, I turned two letter openers and a pen tonight. I already had a bloodwood pen made, so I now have matching sets of bloodwood and Tigre Caspi wood to show to Evelyn, once we make cards for them.

I also have a piece of cocobolo that could become a magnifying glass. That will be good to show to Evelyn too, in case she wants that instead of the opener. To be truthful, the letter opener kits do not strike me as being great, but when matched with a pen they look pretty cool.

There was another cool thing tonight...I mentioned last post that there was a pen that had tubes sticking out of both halves. Well, by gluing in an extra piece of tube, and cutting the blank a certain way, I was able to save the pen. It is the Tigre Caspi pen in the set I spoke of earlier.

Some good, some bad...the usual.

Last night I started turning again, for the first time in a while. First, the "not so good":

I am still getting tubes stuck in the blanks when I prepare pens. Not often, but occasionally. This time it happened with a Tigre Caspi pen that I am trying to make. Getting the tube stuck in one blank of the two is okay, since some of the wood needs to be parted off anyway. However, I got it stuck in both ends...which means that I either have to use solvent to dissolve the glue and start over, or glue a piece of tube in the other end of the blank and try to salvage it. Not sure which way I will go with it.

Also, cleaning the headstock and the morse taper, while helpful, did not solve the issue. The chuck still comes off of the morse taper when I try to turn, and it is getting very annoying. I may bring the taper and the chuck to the Woodturner's Club meeting tonight. Maybe it is defective...if I do not solve it tonight, I will bring it Thursday or Saturday to Woodcraft and ask Kurt to take a look.

Now, the good:

The new Spindlemaster tool that I bought last week is fantastic. It basically acts like a skew chisel, in terms of getting close, smooth cuts, but it does not have the same risk of tearout! I am not entirely sure of the best way to sharpen it. I used my diamondstone, since it is a flat tool, but I am not sure if it should be done on the grinder instead.

I also made a good bloodwood Classic American pen, as part of pen/magnifier and pen/letter opener sets I am making. This offsets the cocobolo pen that I tried to make, where a chunk of the wood sheared off when I was using the parting tool. I had to basically lose the wood on that one, and I kept the tubes for future use.

Wow...no posts for March?!?

You'd think that I did no woodturning for the entire month...while it was not a HEAVY month for woodturning, I did verify that the drill press was now working much better, and I set up my sharpening system and jigs the way that I wanted them (finally). The sharpening system had not really been set up correctly before. The grinder was not bolted down, so it sometimes would move while I was sharpening the tools, which is bad. Also, the spacing between the grinder and the jigs on either side was not optimal either, so I really could only use one side of the grinder at a time.

New wood: I picked up some great cocobolo (not that I needed more, but they got a new shipment at Woodcraft and it was too good to pass up). I also picked up some cheap bird's-eye maple and some burl that looked cool. Yesterday Woodcraft had a 15% off sale, and I took advantage of it. I got some new kits (magnifying glass, letter opener, key ring) and even got a new Spindlemaster tool and a couple of neat books.

A couple of weeks ago I stopped in to Nuance to talk to the owner there. I mentioned possibly doing letter openers and magnifying glasses and such, and she seemed very interested. So, I may do a couple of Classic American sets - either pen and magnifier or pen and letter opener. One set in bloodwood or maple, and one set in cocobolo.

I also got some dyed blanks yesterday. They seem to come out pretty well. I think I am set for wood for a good long while now (yeah, right).

Something I also learned yesterday, that gave me hope for doing wine stoppers and such: The reason why the chuck may be slipping out of the headstock is that the headstock may be dirty. If I clean out the headstock, and clean the taper on the chuck, then it may fit together correctly. It is worth a shot, and gives me hope, as I said. Maybe I can start doing eggs and winestoppers soon.

I've learned enough to teach!

Sunday evening, I taught my friend Nelson how to make a pen. We went through all of the steps together, and he did some of the turning and sanding and polishing. We ended up with a really nice Classic American click pen that he took back to Newfoundland with him.

While at Woodcraft on Sunday, though, Nelson and I noticed something about the drill press at the store. It was the same model as the one that I bought, but the one at the store seemed to have a LOT more room vertically between the chuck and the table. It turns out (though it still needs verification) that the drill press that I have might be put together incorrectly. Normally, this would be my fault, but I actually bought the floor (i.e. demonstration) model from Woodcraft when I bought my drill press, so THEY were the ones who put it together.

I am not sure what to do about this if it is true. I am going to take pictures of my drill press, and bring the pictures down to Woodcraft. HOPEfully, they will let me trade in mine for the one they have out on the floor right now, but I am not sure if they will. I mean, I know they like me and all, but they might tell me to take mine apart and put it together correctly. I will not be happy if that happens.

One of my next pens might be one of holly...maybe a slimline. I learned a tip or two when dealing with holly - clean sandpaper, and sand away from the wood towards the bushings. All of this serves to keep the dust from other wood from getting onto the holly. We'll see what happens.

Another trip to Woodcraft

Yesterday I went with my friend Nelson to Woodcraft. I am going to teach him how to make his own pen today (hopefully), so we went to choose a kit and look at what is available in the store. I bought 5 Classic American click pen kits, and 5 Classic American twist pen kits, and a piece of Olivewood that I just could not resist. The Olivewood could be made into 8 pens, or a few winestoppers. It has a really cool black line running through it.

This is the first time that I will be trying to teach someone else how to do the pens. I guess we will make two of them - one for me to show him how to do it, and one for him to do himself (with probably a bit of help from me).

I used the rest of my Woodcraft gift card (from the holidays), so the out-of-pocket on this visit was only $20.

Shakey Le Tree on display

This morning, I visited Nuance, the store where Shakey Le Tree pens are now on sale. The display looks great - the pens are nicely laid out behind a glass case:



Close-up of the card at the top of the display:



Close-up of one of the pens on display:



I was really happy with the display...if they do not sell, it will not be because of a lack of effort.

I made another nice one tonight - a Cocobolo Classic American pen. I think I will be working with Cocobolo for a while...I have some great pieces that are only really good for pens (and maybe jewelry, if I can figure out how to make it), and it would be a shame not to use them. Cocobolo also always comes out unique.

I also made a mistake on a pen tonight...I was making an Olivewood Broker pen, and I got some tearout and had to start over. I lost the wood, but kept the tube, so I should be able to make another Broker pen with another piece of Olivewood.

I got back my sharpened roughing gouge on Sunday, and used it tonight for the first time. What a difference! I learned a bit about sharpening, too. The angle of the sharpening wheel changes as the tool gets sharpened multiple times, as the sharpener actually shortens the tool. So, even though I had set up the right angle for the sharpening wheel when I first set it up, I needed to change it occasionally, and I had not done that. Also, I was told that I needed to sharpen longer on the sides of the tool than I had been. I will see if I can do that successfully.